GD PROCESS PLANT - Recycling machines

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BEKUM H 155

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PPPOUS4025

BOLLEGRAAF

Sorting unit

300 000 €

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Details:

1 used „BOLLEGRAAF“ Sorting unit

for Paper, Plastic, PET-Bottles, House-Garbage, etc.

High capacity unit built 1997 and renewed / improved in 2000 and 2002

Always best maintained !!

Consists of:

* 15 x Conveyer (steered universe frequency)

* 2 x BRAS strainer-installation, year of construction 1997 and 2000)

* 2 x PLC control-closets Siemens S5 (both 380V secured until 200 ah)

* 1 x Sorting-unit with two Sortinglines and jobs for 24 people

* Automatic fat-lubrication

* Space required - maximum: 40.000mm long, 10.000mm width and 8.000mm high.

* Total-weight: about. 90 tons

* The unit can be built into different installations

* Capacity: dependent on material

PPPOA25044

CAR / TRUCK TIRE RECYCLING PLANT

3 350 000 €

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Details:

CAR / TRUCK TIRE RECYCLING PLANT

TECHNICAL DETAILS
YEAR 1997
CAPACITY 2,5 TONS/H

THE PLANT’S COMPONENTS ARE THE
FOLLOWS:
1. DEBEADING UNIT FOR TIRES
2. SHREDDER
3. TIRE PELLET FEEDING STATION
WITH DOSIFICATION
4. ROTARY COOLER TO DEEP FREEZE
THE PRE-SHREDDED TIRE PELLETS
5. HAMMERMILL
6. SEPARATION UNIT TO SEPARATE
WIRE AND RUBBER AFTER THE
COMMINUTION VIA BELT MAGNET
7. SPECIAL SCREEN TO SEPARATE THE
REMAINING RUBBER FROM THE
CORDWASTE
8. CORD SEPARATOR TO SEPARATE
THE CORD THREADS FROM THE
RUBBER GRANULATE
9. STONE SEPARATOR TO SEPARATE
STONES FROM THE RUBBER
GRANULATE
10. BIG BAG SACK FILLING MACHINE
FOR THE DIFFERENT SIZES

PPPRES1006

Erema RGA 100 TVE 2000

Recycling unit

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See offer in a new window...	Details: Erema RGA 100 TVE 2000 approx. 400 kg/h with de gasing unit

PPPRES1007

ERERMA RGA 100

Recycling unit

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See offer in a new window...	Details: Erema RGA 160 E 1994 approx. 600 kg/h with de gasing unit

PPPOUS4041

NEW PET BOTTLE RECYCLING PLANT

1 350 000 €

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Details:

NEW PET BOTTLE RECYCLING PLANT

for unpressed and presorted PE-bottles. Description in short version

of the scope of supply. Water treatment is not included in the quotation.

However, the treatment can be quoted in addition if necessary.

I. Input capacity 1.350 kg/h, output capacity 1.000 kg/h

1 inclined belt conveyor
axle base 10 m

belt width 1 m

drive 4 kW

length of metal free zone 1.5 m

1 metal detector
Reliable detection of free or encasulated metal contaminats like

ferrous, stainless steel, aluminum, copper, brass and others. High

sensitiv electronic system for installation above the inclined belt

conveyor Pos . 1.

1 cutting mill
To grind the incomming bottles to the final size. Dry grinding system.

machine type CT 90/130

rotating circumfance of the rotor 900 mm

working width 1,300 mm

screen opening 12x12 mm

machine opening by hydraulic system

screen change by movement the screen supporting up and down with

hydraulic cylinders

main drive 132 kw

pump drive of hydraulic system 1,5 kW

1 indirect suction system
To transport the flakes to the sifting unit. Consisting of blower,

pipes and cyclone. Blower drive 15 kw.

1 Sifting unit
To eliminate loose label parts from the PET-flakes (about 90% of the

total labels) . Complete with 2 rotary valves, suction system for labels

and dust, pipes, cyclone and supporting frame for the above mentioned

parts. Drive rotary valve 0.55 kW each, drive label blower 4 kW.

1 indirect suction system
to transport the pre cleaned flakes to the buffer silo. Consisting of

blower, pipes and xyclone with supporting. Blower drive 15 kw.

1 butter silo
To store the flakes for equal feeding the following plant parts.

silo volume approx. 10 cbm

number of agitators 3

drive agitators 4 kW each

drive discharge screw 4 kW

2 horizontal discribtion screws
To feed the following 2 intensiv cleaning machines. Drive by gear

motor 4 kW each.

2 intensiv cleaning machines (dry working systems)
high speed running rotor

rotor diameter approx. 900 mm

working length approx. 1,200 mm

screen whole diameter 2.5 mm

main drive 75 kw each

drive of brush roll 0.75 kW each

2 suction systems
To transport the flakes to the hot friction washer. Consisting of

blower, pipes and cyclones. Blower drive 7.5 kW each.

2 friction washer ( hot water system)
For intensively washing and loosing the sticking clue including the rest

of labels (approx. 5% of the total amount) .

working length approx. 3,000 mm

screw diameter 500 mm

screen opening 2.5 mm

main drive 22 kW each

.....

PPPOA25027

PAPER DRESSING PLANT

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Details:

PAPER DRESSING PLANT

Paper dressing plant
manufacturer BOA press LB 182
Schredder alligator 550
year of construction 2001
approx. 1,200 operation hours
achievement 6 - 8 t/hour
sizes of the geschredderten paper can
be varied by 20 x 20 to 100 x 100 mm.
Schredder can be also gone around
and material be directly pressed.
Plant is suitable also for pressing foil.

dismantles 500 kg of bundles in pallet
measure

PPPOA24123H

Pet - Recycling Plant

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Details:

Pet - Recycling Plant

Complete PET bottle recycling plant, can be seen working.

Input ca 1200 to 1400 kgs used/dirty bottles per hour.

Output depends on how dirty the bottles are between 1000 and 1100 kgs cleaned PET flakes.

These flakes can be sold all over the world for PVC Folie etc.

It is also possible with the help of a special Extruder to produce PET granulat for making PET performs.

Transport volume for this plant is +/- 12 x 40ft containers.

in perfect condition just overhauld

PPPOA241SP

PET RECYCLING PLANT

capacity: 250 – 300 kg / h

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Details:

PET RECYCLING PLANT

• Throughput capacity: 250 – 300 kg / h
• Input: PET bottles with PE/PP caps and paper / LDFE labels

Item A.0.
1 Grinder Type 33
Throughput: 300 – 500 kg/h

Item A.1.
1 PET Pre Cleaner for cleaning in dry and wet condition including air sifter
Type: PPC 40
Length: 2,00 m

Item A.1.1
1 Transportation System approx. 6 m stainless steel pipe,
• 1 air cyclone
• 1 distributing screw 1,5 kW

Item A.2.
1 Hot Wash System for hot washing of the flakes
Washing temperature: 90-95°C
Washing time approx.: 12 minutes
• Type: HWB 300
• Mixing/washing tanks:

Item A.3.
1 Rinsing System for cleaning with fresh water with housing, screen and rotor
• Drive motor: 1,5 kW
• Material: SS 3045

Item A.4.
1 Separation Tank for separation of PE/PP caps from PET

Material – housing: carbon steel painted

Item A.5.1
1 Transportation System

Item A.6.
1 Thermal Drier with injector blower
• Type: TD-EL
• Electrical heater approx.: 30 kW
•

Item A.7
1 Electrical Control Cabinet for afore mentioned motors and gears

QUALITY AND WORKMANSHIP:
• All parts are manufactured from sturdy steel and stainless steel sectional profiles
and sheets
• Conceived for a long lifetime
• Every machine is abundantly dimensioned for the guaranteed throughput GUARANTEES:

PPPOEN1059PL

Plant / Glass

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See offer in a new window...	Details: Category : Plant / Glass Description : complete glass and metals recycling and production plant, major items include 8 tonnes capacity continuous glass furnace, (2) glass lehrs, glass press machines, glass cutting machines, drilling machines, engraving & polishing machines, glass moulds, glass recycling smashing machine, oxygen generator, electricity generator

PPPOEN1120PL

Plant / Recycling

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See offer in a new window...	Details: Category : Plant / Category : Plant / Recycling Description : complete tyre recycling plant, major euipment includes gas fired combustion unit, boiler, 30 MW ABB steam turbine generator, cooling tower, water treatment, control room,,

PPPOUS22002PL

Plastic recycling plant

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Plastic recycling plant with an inlet capacity of 1760 lbs (800 kgs) and an extruded output capacity of 825 lbs (375 kgs) per hour, consisting of: (1) Skals Maskinfabrik type KT case emptying device including metal detector; (1) Alpirsbacher Maschinenbau primary granulator type ARP EZ100, carbon steel on product contact parts, product size 0.6" (15mm); (1) belt conveyor including metal detector; (1) Rapid secondary granulator type GK4535-KB, carbon steel on product contact parts, product size 0.3" (8mm); (1) HGM belt coneyor type 700; (1) ABB/Agrovent transport/assort salt water tank device including sifter for granulate; (1) Flottweg decanter/Sorticanter type K4D-4/444 stainless steel on product contact parts; (2) Day tanks; (1) OMP Prealpina single screw extruder type PR105LD85; (4) 105mm screw. Electrically heated, air cooled, complete with gearbox and motor. Including feed system, (1) Chr Stougaard granulate dryer type CS-1; (1) 13225 gallon (50m2) silo with blower and infrastructure for granulated material (out door); (1) 13,225 gallon (50m2) silo with blower and infrastructure for assorted material (out door); (1) 13,225 gallon (50m2) silo with blower and infrastructure for finished product

PPPOEN1121PL

Recycling

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See offer in a new window...	Details: Plant / Recycling Description : approx 3 ton/hr tyre recycling plant, sharpened knoves up to a max buge thickness of 30mm, plant includes big bag filling unit, belt conveyors

PPPOEN1122PL

Recycling

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See offer in a new window...	Details: Plant / Recycling Description : approx 3 ton/hr tyre recycling plant, sharpened knoves up to a max buge thickness of 30mm, plant includes big bag filling unit, belt conveyorss

PPPOA23052

Recycling plant

155 000 €

See offer in a new window...	Details: Recycling Plant Slow running single shaft shredder, cap: 2 tons/h (PE film bales/20 mm screen); shredding plastic waste, containers, rubber, leather, textiles, flooring, cables, computer scrap etc.

PPPOUS4028

Recycling plant for tires

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Details:

NEW Recycling plant for car and truck tires without rims

Attached you will find our offer about our recycling plant for car and truck tyres without rims. The output capacity of this plant is approx. 1,8 t/h, final granulate size is < 4 mm. Not included in this price are the costs for engineering, transport, mechanical and electrical installation, we are not able to estimate this costs in this early state. It also depends on the country where the plant should be installed.

Following values in weight % could be reached after the cleaning process:

- Separation of stones etc.: < 0,1

- Separation of FE: < 0,05

- Separation of textile: < 0,1

We are able to offer according to our delivery and business condition as following:

Plant description:

The plant featured in the quotation serves to recover rubber granulate from car and truck tires for high quality recycling of the granulate. An environment-friendly procedure of hot grinding has been selected for ecological reasons. The aim is to obtain clean granulate measuring <1 mm resp. 1-4 mm. The granulate will be separated in three groups, we recommend to dispose the size < 0,25 mm as this fraction is mainly sand:

- product I 0,25 – 0,8 mm (suggestion)

- product II 0,8 – 1,8 mm (suggestion)

- product III 1,8 – 4,0 mm (suggestion)

The whole plant is divided into four parts:

- Pre-shredding

- Granulation

- Grinding

- Sieving and cleaning

The pre-shredding section includes an efficient working rotor shear and a disk sieve with recovery of oversized granulate. The rotor shear consists of a very high-powered drive and is specially designed for shredding old tires. This machine has an extremely robust design and has been used successfully all over the world since 1992 for shredding of tires. The possibility of replacing the complete blade shafts at once results in the short stand-still periods for this machine.

PPTA12001OPC

TRUETZSCHLER

WASTE RECYCLING LINE

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Details:

COMPL. TRUETZSCHLER WASTE RECYCLING LINE
Year 2004
Capacity 1500 kg/h
Consisting of:
1 TRUETZSCHLER Bale Opener
Type BDT 019-2300
Arm Length 2300 mm
Bale Layout 23 m
with Blendcommander, Type BCM
Double Metal Trap

1 TRUETZSCHLER CONDENSOR
Type LVSA
Working width 1000 mm

1 TRUETZSCHLER BALE OPENER
Type BX
Working width 1600 mm
with Chute Feed, Type E-BX
Staplelength from 10 to 130 mm
with Table, Speed adjustable
with Table extension, Type A-BX, length 1.980 mm
with High Speed Single Drives, Type H-BX

1 TRUETZSCHLER HEAVY PARTS SEPERATOR
Type STB
with Single Sensors (Metal & Fire)
with CO² Fire Protection

1 TRUTZSCHLER 2 –WAY CONVEYOR
Type VT 2

2 TRUETZSCHLER CONDENSERS
Type LVSA/MFC
with Fans
Working width 1000 mm

2 TRUETZSCHLER PRE-CLEANERS
Type MAXI-FLOW MFC
Double Roller-Cleaner

2 TRUETZSCHLER HEAVY PARTS SEPERATORS
Type ASTA

1 TRUTZSCHLER 2 –WAY CONVEYOR
Type VT 2

4 TRUETZSCHLER CONDENSERS
Type LVSA
with Fans
Working width 1000 mm

4 TRUETZSCHLER WASTEOMATS WASTE CLEANERS
Type WST 4/1200
Working width 1200 mm
with Waste Commander
with 4 Saw Tooth Rollers
with Chute Feeds, Type BEW

2 TRUETZSCHLER CONDENSERS
Type LVSA-B
Working width 1000 mm

1 TRUETZSCHLER WASTE COLLECTOR
Type WAC

1 LTG COMPACT FILTER HOUSE with WASTE RECYLCLING SYSTEM
Capacity 100.000 m³ /h
consisting of:
1 Drum Filter with separate Prefilter, Type TFB+TVM
1 High Speed Radial Fan, Power 110 kW
1 Fibre Compactor, Type FKC
1 Dust Fan, Type LU, Power 11kW
2 Ceyclon Seperator, Type ZSA
2 Briquetting Presses, Capacity 240 Briquets /hour
2 Prefilter for Secundary Waste
4 Fibre Compactors, Type FKA
2 Chanel Bale Press, Capacity 35t, Bale size 1000 x 700 mm

PPPOUS4029

Tyre Retreading Plant

860 000 €

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Details:

1 Used complete Tyre Retreading Plant
consisting of two production lines:
1) truck tyres and

2) car tyres

1) Retreading line for truck tyres (cold & hot procedure)

Components: Pressure Test and Inspection Machine COLLMANN, Inspection Unit MATEUZZI, Roughing Machine for Trucks SIO, Repair Station, Repair Spreader, Spraying Tunnel with Exhaust, Working Station, Tread Assembly for Cold Procedure, Autoclave with Preparation Tables, six Automatic Heating Presses with Bellow System, Painting Station, Pressure and Test Machine COLLMANN, Final Inspection Machine MATEUZZI, Conveyor Systems, Steam Boiler Plant, Compressors and a huge quantity of Working Tools, which consist of MICHELIN profiles and can be used for SzS or WzW retreadment.

Further details: All bellows of the six heating presses can be operated with air or heated water. The special closing procedure guarantees for an accurate cyclic testing of produced tire.

Production capacity: approx. 220 - 260 pieces of trucks tires per day

2) Retreading line for passenger car tyres

Components: 5 Pressure test and Inspection Machines COLLMANN, Roughing Machine Passenger Car/Truck SIO, Roughing Machine Passenger Car-Twin SIO, Tread Assembly Machine PRIMEROSE,
13 Heating Presses with Bellow Systems, Deburring and Cleaning Machine, Test and Balancing Machine, Steam Boiler Plant, Compressor and a huge quantity of Working Tools, which is equipped with most modern tire treads and can be used for SzS or WzW general retreadment.

For dimension program and profiles see appendix.

Further details: All bellows of the 13 heating presses can be operated with air or heated water. The special closing procedure guarantees for an accurate cyclic testing and a minimum of imbalance of the produced tires.

Production achievement: approx. 750 pc. tyres/ 24h

PPPOUS4039

USED PET BOTTLE RECYCLING PLANT

1000 kg/h

1 200 000 €

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Details:

COMPLETE USED PET BOTTLE RECYCLING PLANT
Capacity approx.: 1000 kg/h (dependent of bottle waste quality)
Construction year: 2002
Plant consisting of following main components which explains the process as well:
1. washing Crusher / Granulator
2. friction cleaner with blower
3. screen unit
4. feeder belt and classifying belt
5. belt with magnet for metal classifying
6. bale cutter
7. transportation belt
8. screen unit and cyclone
9. star feeder and hot washing unit
10. feeder screw with vertical friction cleaner
11. cyclone with mixer / inlet guide tank
12. separating tank and friction cleaner with blower
13. screen unit with vertical friction cleaner
14. cyclone with recleaner - washing system
15. double friction cleaner with blower
16. screen unit with fresh water connecting system
17. cyclone with mixing silo, feeder screw & shaking screen
18. magnet classifying, cyclone dust catcher + blower
19. cyclone - silo - feeder screw , decant position for PET flakes
Installed system for recycling of PE/PP waste from PET bottle
14.A.air-cylone--silo-screw-decant position for PE/PP flakes
15.A. screen unit, cleaner-water tank-waste

Total space requirement approx. 500 sqm x 8 m height
Installed electrical power approx.: 715 kW
Average consumption approx. 550 kW
Water consumption approx. 2500 l. per hour
Plant can be viewed in running condition!

PPPOUS16008

WEST SALEM

PALLET RECYCLING PLANT

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Details:

PALLET RECYCLING PLANT, MANUFACTURED BY WEST SALEM MACHINERY. INCLUDES HAMMER MILL, MODEL# 2852BH, CARBON STEEL, DRIVEN BY 200 HP, 1165 RPM, 460V, 3/60HZ MOTOR, ROTOR MEASURES 28" DIA. X 52" FACE. ALSO INCLUDES FEED ROLL WITH 1-1/2" HIGH WELDED TEETH, ON 6" SPACING, DRIVEN BY 10HP MOTOR THRU GEARBOX, INCLUDING A ROUNDED HAMMER WITH CENTER HOLE AND TEETH WITH HARDENED TIPS. ALSO INCUDES PALLET FEEDER WITH DUAL CHAIN CONVEYOR, VIBRATORY FEEDER & INCLINED OSCILLATING TABLE

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