THE PLANT’S COMPONENTS ARE THE FOLLOWS: 1. DEBEADING UNIT FOR TIRES 2. SHREDDER 3. TIRE PELLET FEEDING STATION WITH DOSIFICATION 4. ROTARY COOLER TO DEEP FREEZE THE PRE-SHREDDED TIRE PELLETS 5. HAMMERMILL 6. SEPARATION UNIT TO SEPARATE WIRE AND RUBBER AFTER THE COMMINUTION VIA BELT MAGNET 7. SPECIAL SCREEN TO SEPARATE THE REMAINING RUBBER FROM THE CORDWASTE 8. CORD SEPARATOR TO SEPARATE THE CORD THREADS FROM THE RUBBER GRANULATE 9. STONE SEPARATOR TO SEPARATE STONES FROM THE RUBBER GRANULATE 10. BIG BAG SACK FILLING MACHINE FOR THE DIFFERENT SIZES
Paper dressing plant manufacturer BOA press LB 182 Schredder alligator 550 year of construction 2001 approx. 1,200 operation hours achievement 6 - 8 t/hour sizes of the geschredderten paper can be varied by 20 x 20 to 100 x 100 mm. Schredder can be also gone around and material be directly pressed. Plant is suitable also for pressing foil.
Item A.1. 1 PET Pre Cleaner for cleaning in dry and wet condition including air sifter Type: PPC 40 Length: 2,00 m
Item A.1.1 1 Transportation System approx. 6 m stainless steel pipe, • 1 air cyclone • 1 distributing screw 1,5 kW
Item A.2. 1 Hot Wash System for hot washing of the flakes Washing temperature: 90-95°C Washing time approx.: 12 minutes • Type: HWB 300 • Mixing/washing tanks:
Item A.3. 1 Rinsing System for cleaning with fresh water with housing, screen and rotor • Drive motor: 1,5 kW • Material: SS 3045
Item A.4. 1 Separation Tank for separation of PE/PP caps from PET
Item A.7 1 Electrical Control Cabinet for afore mentioned motors and gears
QUALITY AND WORKMANSHIP: • All parts are manufactured from sturdy steel and stainless steel sectional profiles and sheets • Conceived for a long lifetime • Every machine is abundantly dimensioned for the guaranteed throughput GUARANTEES:
Plastic recycling plant with an inlet capacity of 1760 lbs (800 kgs) and an extruded output capacity of 825 lbs (375 kgs) per hour, consisting of: (1) Skals Maskinfabrik type KT case emptying device including metal detector; (1) Alpirsbacher Maschinenbau primary granulator type ARP EZ100, carbon steel on product contact parts, product size 0.6" (15mm); (1) belt conveyor including metal detector; (1) Rapid secondary granulator type GK4535-KB, carbon steel on product contact parts, product size 0.3" (8mm); (1) HGM belt coneyor type 700; (1) ABB/Agrovent transport/assort salt water tank device including sifter for granulate; (1) Flottweg decanter/Sorticanter type K4D-4/444 stainless steel on product contact parts; (2) Day tanks; (1) OMP Prealpina single screw extruder type PR105LD85; (4) 105mm screw. Electrically heated, air cooled, complete with gearbox and motor. Including feed system, (1) Chr Stougaard granulate dryer type CS-1; (1) 13225 gallon (50m2) silo with blower and infrastructure for granulated material (out door); (1) 13,225 gallon (50m2) silo with blower and infrastructure for assorted material (out door); (1) 13,225 gallon (50m2) silo with blower and infrastructure for finished product
Plant / Recycling Description : approx 3 ton/hr tyre recycling plant, sharpened knoves up to a max buge thickness of 30mm, plant includes big bag filling unit, belt conveyors
Plant / Recycling Description : approx 3 ton/hr tyre recycling plant, sharpened knoves up to a max buge thickness of 30mm, plant includes big bag filling unit, belt conveyorss
Slow running single shaft shredder, cap: 2 tons/h (PE film bales/20 mm screen); shredding plastic waste, containers, rubber, leather, textiles, flooring, cables, computer scrap etc.
NEW Recycling plant for car and truck tires without rims
Attached you will find our offer about our recycling plant for car and truck tyres without rims. The output capacity of this plant is approx. 1,8 t/h, final granulate size is < 4 mm. Not included in this price are the costs for engineering, transport, mechanical and electrical installation, we are not able to estimate this costs in this early state. It also depends on the country where the plant should be installed.
Following values in weight % could be reached after the cleaning process:
- Separation of stones etc.: < 0,1
- Separation of FE: < 0,05
- Separation of textile: < 0,1
We are able to offer according to our delivery and business condition as following:
Plant description:
The plant featured in the quotation serves to recover rubber granulate from car and truck tires for high quality recycling of the granulate. An environment-friendly procedure of hot grinding has been selected for ecological reasons. The aim is to obtain clean granulate measuring <1 mm resp. 1-4 mm. The granulate will be separated in three groups, we recommend to dispose the size < 0,25 mm as this fraction is mainly sand:
- product I 0,25 – 0,8 mm (suggestion)
- product II 0,8 – 1,8 mm (suggestion)
- product III 1,8 – 4,0 mm (suggestion)
The whole plant is divided into four parts:
- Pre-shredding
- Granulation
- Grinding
- Sieving and cleaning
The pre-shredding section includes an efficient working rotor shear and a disk sieve with recovery of oversized granulate. The rotor shear consists of a very high-powered drive and is specially designed for shredding old tires. This machine has an extremely robust design and has been used successfully all over the world since 1992 for shredding of tires. The possibility of replacing the complete blade shafts at once results in the short stand-still periods for this machine.
COMPL. TRUETZSCHLER WASTE RECYCLING LINE Year 2004 Capacity 1500 kg/h Consisting of: 1 TRUETZSCHLER Bale Opener Type BDT 019-2300 Arm Length 2300 mm Bale Layout 23 m with Blendcommander, Type BCM Double Metal Trap
1 TRUETZSCHLER CONDENSOR Type LVSA Working width 1000 mm
1 TRUETZSCHLER BALE OPENER Type BX Working width 1600 mm with Chute Feed, Type E-BX Staplelength from 10 to 130 mm with Table, Speed adjustable with Table extension, Type A-BX, length 1.980 mm with High Speed Single Drives, Type H-BX
1 TRUETZSCHLER HEAVY PARTS SEPERATOR Type STB with Single Sensors (Metal & Fire) with CO² Fire Protection
1 TRUTZSCHLER 2 –WAY CONVEYOR Type VT 2
2 TRUETZSCHLER CONDENSERS Type LVSA/MFC with Fans Working width 1000 mm
2 TRUETZSCHLER PRE-CLEANERS Type MAXI-FLOW MFC Double Roller-Cleaner
2 TRUETZSCHLER HEAVY PARTS SEPERATORS Type ASTA
1 TRUTZSCHLER 2 –WAY CONVEYOR Type VT 2
4 TRUETZSCHLER CONDENSERS Type LVSA with Fans Working width 1000 mm
4 TRUETZSCHLER WASTEOMATS WASTE CLEANERS Type WST 4/1200 Working width 1200 mm with Waste Commander with 4 Saw Tooth Rollers with Chute Feeds, Type BEW
2 TRUETZSCHLER CONDENSERS Type LVSA-B Working width 1000 mm
1 TRUETZSCHLER WASTE COLLECTOR Type WAC
1 LTG COMPACT FILTER HOUSE with WASTE RECYLCLING SYSTEM Capacity 100.000 m³ /h consisting of: 1 Drum Filter with separate Prefilter, Type TFB+TVM 1 High Speed Radial Fan, Power 110 kW 1 Fibre Compactor, Type FKC 1 Dust Fan, Type LU, Power 11kW 2 Ceyclon Seperator, Type ZSA 2 Briquetting Presses, Capacity 240 Briquets /hour 2 Prefilter for Secundary Waste 4 Fibre Compactors, Type FKA 2 Chanel Bale Press, Capacity 35t, Bale size 1000 x 700 mm
1 Used complete Tyre Retreading Plant consisting of two production lines: 1) truck tyres and
2) car tyres
1) Retreading line for truck tyres (cold & hot procedure)
Components: Pressure Test and Inspection Machine COLLMANN, Inspection Unit MATEUZZI, Roughing Machine for Trucks SIO, Repair Station, Repair Spreader, Spraying Tunnel with Exhaust, Working Station, Tread Assembly for Cold Procedure, Autoclave with Preparation Tables, six Automatic Heating Presses with Bellow System, Painting Station, Pressure and Test Machine COLLMANN, Final Inspection Machine MATEUZZI, Conveyor Systems, Steam Boiler Plant, Compressors and a huge quantity of Working Tools, which consist of MICHELIN profiles and can be used for SzS or WzW retreadment.
Further details: All bellows of the six heating presses can be operated with air or heated water. The special closing procedure guarantees for an accurate cyclic testing of produced tire.
Production capacity: approx. 220 - 260 pieces of trucks tires per day
2) Retreading line for passenger car tyres
Components: 5 Pressure test and Inspection Machines COLLMANN, Roughing Machine Passenger Car/Truck SIO, Roughing Machine Passenger Car-Twin SIO, Tread Assembly Machine PRIMEROSE, 13 Heating Presses with Bellow Systems, Deburring and Cleaning Machine, Test and Balancing Machine, Steam Boiler Plant, Compressor and a huge quantity of Working Tools, which is equipped with most modern tire treads and can be used for SzS or WzW general retreadment.
For dimension program and profiles see appendix.
Further details: All bellows of the 13 heating presses can be operated with air or heated water. The special closing procedure guarantees for an accurate cyclic testing and a minimum of imbalance of the produced tires.
Production achievement: approx. 750 pc. tyres/ 24h
COMPLETE USED PET BOTTLE RECYCLING PLANT Capacity approx.: 1000 kg/h (dependent of bottle waste quality) Construction year: 2002 Plant consisting of following main components which explains the process as well: 1. washing Crusher / Granulator 2. friction cleaner with blower 3. screen unit 4. feeder belt and classifying belt 5. belt with magnet for metal classifying 6. bale cutter 7. transportation belt 8. screen unit and cyclone 9. star feeder and hot washing unit 10. feeder screw with vertical friction cleaner 11. cyclone with mixer / inlet guide tank 12. separating tank and friction cleaner with blower 13. screen unit with vertical friction cleaner 14. cyclone with recleaner - washing system 15. double friction cleaner with blower 16. screen unit with fresh water connecting system 17. cyclone with mixing silo, feeder screw & shaking screen 18. magnet classifying, cyclone dust catcher + blower 19. cyclone - silo - feeder screw , decant position for PET flakes Installed system for recycling of PE/PP waste from PET bottle 14.A.air-cylone--silo-screw-decant position for PE/PP flakes 15.A. screen unit, cleaner-water tank-waste
Total space requirement approx. 500 sqm x 8 m height Installed electrical power approx.: 715 kW Average consumption approx. 550 kW Water consumption approx. 2500 l. per hour Plant can be viewed in running condition!
PALLET RECYCLING PLANT, MANUFACTURED BY WEST SALEM MACHINERY. INCLUDES HAMMER MILL, MODEL# 2852BH, CARBON STEEL, DRIVEN BY 200 HP, 1165 RPM, 460V, 3/60HZ MOTOR, ROTOR MEASURES 28" DIA. X 52" FACE. ALSO INCLUDES FEED ROLL WITH 1-1/2" HIGH WELDED TEETH, ON 6" SPACING, DRIVEN BY 10HP MOTOR THRU GEARBOX, INCLUDING A ROUNDED HAMMER WITH CENTER HOLE AND TEETH WITH HARDENED TIPS. ALSO INCUDES PALLET FEEDER WITH DUAL CHAIN CONVEYOR, VIBRATORY FEEDER & INCLINED OSCILLATING TABLE